Specs on 1995 polaris 425 magnum 4x4 it still runs. Starting the engine the engine can only be started with the transmission in neutral. Amsoil synthetic atv transmission and differential fluid offers excellent protection for your. Polaris atv and light utility vehicle service manual. Polaris agl plus synthetic gearcase oil lube lubricant. This information should remain with your owners manual at all times. I have a problem with my 2000 polaris 425 expedition. Agm battery for polaris xpedition 325 425 2000 2001 2002 fits. View and download polaris magnum 2x4 service manual online.
Passengers, if permitted, must be at least 12 years old. Reinstall the drain plug, torque to specification 810 ft. Under extreme use, change the front gearcase fluid every 25 hours. The current sportsman is available in 400, 500, 800, and 850. Repair parts home motorsport parts polaris parts polaris atv parts polaris atv parts 2000 polaris a00ck42aa 2000 xpedition 425 parts. Polaris rzr xp demand drive unit front gearcase fluid directions. Polaris agl synthetic gearcase lubricant and transmission fluid. Turn the key to on and ensure the stop switch is in the run position. Ill be adding this and other videos to a polaris sportsman atv repair guide. Genuine polaris agl synthetic gearcasetransmission fluid 32oz quart container. Where is the drain plug for antifreeze on 1995 425 4x4 polaris magnum there is no drain plug for the coolant, you need to remove the lower radiator hose at the radiator to drain the coolant. Locate the shift cable adjust ment point attached to the frame in front of the transmission. In the video were working with a 2011 polaris sportsman 850 xp, but you. Sportsman 300 570, xp 550, 850, due to increased demand, this product will take an additional 34 business days to ship.
Care must be taken to ensure that the fluids are contained. This official 2000 polaris xpedition 425 atv factory service manual provides detailed service information, stepbystep repair instruction and maintenance specifications for 2000 polaris xpedition 425 atvs. Formerly agl plus, same high performance formulation. Even if youre not into ripping and tearing, parts go bad, especially after continuous use. This is the only 300class atv on the market with shaft drive and 4wheel drive and is designed for. We dont share your credit card details with thirdparty sellers, and we dont sell your information to others.
Feb 06, 2012 how to change transmission fluid in a 95 polaris. They changed the oil and did a full service on it them selves. On the lefthand side of the atv on the clutch cover, near the footrest, appear the words 5speed. Electric start, 5 speed semiautomatic transmission, hydraulic disc brake. What is the oil capacity of a 2000 polaris 425 expedition. And, all three jobs require a different fluid polaris premium demand drive fluid for the front, polaris agl for the transmission, and 8090w gear oil for the rear diff.
Here is my list, some i have had, some i got online. Feb 20, 2014 2011 rzrs main gear case,transfer case,front gear case,and rear gear case fluid change duration. How to change the transmission fluid on a polaris sportsman atv. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Polaris engineered parts are engineered and designed exclusively with your vehicle. Mar 16, 2016 learn how to change the transmission fluid, and the front and gear differential fluids, on your polaris sportsman atv. The previous owner had a friend replace the shifter rod inside the motor due to breakage from stomping on it. Polaris 325 engine specs gone outdoors your adventure. Weve invested millions in our facilities and infrastructure to become the best. Controlling engine and transmission temperatures in your 2000 polaris atv utility xpedition 325 is a difficult job. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website.
Remove the fill plug, place a drain pan under the drain plug and remove drain plug. The battery is fully charged, it gets spark, and used to run great. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. Feb 26, 2010 i have a problem with my 2000 polaris 425 expedition. Polaris offers cargo racks as standard equipment on the 425. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it. This is factory original equipment product, not aftermarket. We have 1 polaris xpedition 425 manual available for free pdf download.
I have a polaris ranger 700 xp 4x4 09 model which has the polaris pvt transmission and calls for agl lubricant. Trail blazer, scrambler, 1996 magnum 2x4, 1996 trail blazer, 1996 scrambler, 1996 sportsman 4x4, 1996 magnum 4x4. Polaris atvs with the 325cc engine were capable of towing 850 lbs. I want to check the transmission fluid but dont know where or how to check.
If given a choice, we will lose money to insure customer satisfaction and. Many models are available with powersteering and xp accessories like bumpers, skid plates, and alloy wheels. Polaris 425 xpedition 2000 polaris xpedition 425 atv polaris 425 expedition 2. Polaris sportsman atv, ranger utv, rzr side x side parts. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership.
Check with your local dmv for laws regarding off road vehicles. Also, what kind of transmission fluid does it take. By gatorhunter, september 16, 2012 in polaris atv forum. All riders should always wear helmets, eye protection, and protective clothing. Xpedition 425 manuals and user guides for polaris xpedition 425. What type fluid goes in transmission on polaris 425.
Learn how to change the transmission fluid, and the front and gear. I just recently purchased a polaris xpress 300 and have had a number of problems i purchased it in none running condition and found that it needed a top end done after completing the top end and not being able to find the oil drain plug for the engine, any kind of dip stick to check the oil, or any where that i could fill the engine with oil i was already frustated enough and then when i. A transmission fluid change and engine tuneup is required every. Genuine polaris agl synthetic gearcase transmission fluid 32oz quart container. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Modifying this vehicle in any way can change the top speed. Starting with the polaris sportsman available in multiple engine sizes and accessory options its easy to find the right atv. The atvs are either red or a tan metallic, and have xpedition 425 and polaris written on both sides of the bodywork. My guess is they used automotive oil knowing them for the oil change. Engine and transmission 2000 polaris xpedition 425. Polaris 2877473 ps4 oil change kit for magnum xpedition 325 2x4 4x4 2876738.
Our payment security system encrypts your information during transmission. Using a properly formulated transmission fluid or differential fluid for your polaris trail boss 325 can protect your atv from costly problems down the road. I just bought a 2000 4x4 425 expedition thats in great shape. Polaris a00ck42aa 2000 xpedition 425 parts ereplacement parts. Perform regular checks on fluid levels, controls and areas outlined. The recalled atvs are the 2000, 2001 and 2002 model year xpedition 425 with 5speed manual transmissions. Remember to change your drive system fluids every 5075 runtime hours. Enthusiasts sometimes overlook atv transmission and differential maintenance. Make sure you purge the air out of the system after the change. Atv repair and maintenance atv general discussion polaris sportsman atv new members polaris xp. Your vehicles performance depends on having the bestfit drive belt.
Buy 20002002 xpedition 425 genuine polaris oil change and air filter kit. Rzr 170 controls, including steering wheel, accelerator and brake pedals, and. The polaris 325 models came with a shaftdriven, automatic polaris variable transmission with ez shift highlow and reverse. Restore your rig to likenew condition with genuine 2000 polaris 425 xpedition 4x4 a00ck42aaab parts, or beef it up and maximize its performance with quality aftermarket parts from our favorite manufactures. Polaris sportsman maintenance products official polaris. Engine oil free delivery possible on eligible purchases.
Driver must be at least 16 years old with a valid drivers license to operate. Remove dipstick and check to see that the oil level is in the normal. Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. Equipped with the standard tow hitch, the magnum 425 has a towing capacity of 850 lbs. View online or download polaris xpedition 425 service manual. Add in the 0w40 ps4 oil for the motor and you have four different fluids to keep track of for this thing. The transmission fluid list to use in your zf manual transmission. Learn how to change the transmission fluid, and the front and gear differential fluids, on your polaris sportsman atv. Free polaris atv manuals polaris atv forum quadcrazy. Sep 29, 20 i just bought a 2000 4x4 425 expedition thats in great shape. While the radiator, cooling fan relay or fan clutch, and cooling fan keep coolant from getting too hot, the thermostat makes sure the antifreeze doesnt get too cold.
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